Ghiringhelli S.r.l.: la dinamica del movimento

OUTPUT
The output of a worn wheel set is the greatest in normal working conditions with worm gear drive, proper lubrication with a load near the nominal level after adequate run-in.
The approximate output can be calculate with the following formula:

where T2 and P1 are the data taken from the power table.
When the wheel is drive and you have a reversed output rev. is always less than .
The following formula can be used to estimate the output:

Remember that during start up, the output is less than at low speed because friction robs energy.
The output lost generates heat. It is necessary to verify that the housing has adequate cooling properties.

LUBRICATION
Lubrication is generally bath type for the gears in order to splash oil also on the bearings.
Normally, the worm gear is towards the bottom with the oil level at the worm gear's axis. In other cases, we suggest an oil level sufficiently high so that lubricate reaches the gears.
When the worm gear rotates rapidly you must used forced lubrication.
The lubricant's viscosity must be chosen based on the worm gear's rpms (see the diagram).

LUBRICANT VISCOSITY CHOICE (SYNTHETIC OIL)
Diagram valid for room temperatures from 10°C to 30°C.

Diagramma  [57 kb]

 

For this reason, we recommend using a top-of-the-line product.
Oil viscosity, according to its ISO rating, is expressed in mm2/sec (cSt) of 40°C. See table.
Synthetic oil used in temperatures from -30°C to +100°C and after run in must be changed every 10,000 hours of operation.
Mineral oil with E.P. additives is generally used for temperatures from -10°C to +90°C. It must be changed after the first 500 hours of operation and every 5,000 hours after that.

TABLE 10: LUBRICATION CLASSIFICATION

Viscosity at 40°C
ISO - VG
mm2/sec.
(cSt)
VG-150
VG-220
VG-320
VG-460
VG-680
VG-1000
AGIP
Mineral oil
BLASIA
150
BLASIA
220
BLASIA
320
BLASIA
460
BLASIA
680
 
Synthetic oil
BLASIA
S-150
BLASIA
S-220
 
 
 
 
MOBIL
Mineral oil
MOBILGEAR XMP 629
MOBILGEAR XMP 630
MOBILGEAR XMP 632
MOBILGEAR XMP 634
MOBILGEAR XMP 636
  
Synthetic oil
SHC
XMP 629
SHC
XMP 630
SHC
XMP 632
SHC
XMP 634
SHC
XMP 636
SHC
XMP 639
ESSO
Mineral oil
SPARTAN
EP 150
SPARTAN
EP 220
SPARTAN
EP 320
SPARTAN
EP 460
SPARTAN
EP 680
  
Synthetic oil
 
UMAUFOL
S-220
 
 
 
 
BP
Mineral oil
ENERGOL
GR-XP150
ENERGOL
GR-XP220
ENERGOL
GR-XP320
ENERGOL
GR-XP460
ENERGOL
GR-XP680
 
Synthetic oil
 
ENERGOL
SG-XP220
 
ENERGOL
SG-XP460
 
 
SHELL
Mineral oil
OMALA
OIL 150
OMALA
OIL 220
OMALA
OIL 320
OMALA
OIL 460
OMALA
OIL 680
 
Synthetic oil
 
TIVELA
OIL WB
 
TIVELA
OIL SD
 
  
KLÐBER
Mineral oil
LAMORA
150
LAMORA
220
LAMORA
320
LAMORA
460
LAMORA
680
LAMORA
1000
Synthetic oil
SYNTHESO
D 150 EP
SYNTHESO
D 220 EP
SYNTHESO
D 320 EP
SYNTHESO
D 460 EP
SYNTHESO
D 680 EP
SYNTHESO
D 1000 EP

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